Oxygen in the air, under the catalysis of light, causes yellowing and shade change of disperse dyes on polyester fiber surfaces. Particularly for disperse dyes with poor sublimation fastness, during high-temperature setting, some dye inside the fiber migrates to the fiber surface, which reduces washing fastness and dry/wet rubbing fastness. Shade change is also prone to occur on light shades and sensitive color combinations. These issues are especially prominent when dyeing polyester fabrics. For orders with high fastness requirements, dye houses typically use the process: polyester dyeing → reduction cleaning → intermediate setting → reduction cleaning → setting. Polyester dyeing requires two setting processes, which increases production steps, electricity costs, and introduces uncertainties. Our company's Polyester Fixing Agent effectively solves the above problems.
|
Appearance |
Slightly yellow transparent liquid |
|
pH value |
7.0 ± 0.5 (1% aqueous solution) |
|
Ionicity |
Cationic |
1. A cationic polymer fixing agent with excellent fixing performance, suitable for pure polyester and polyester/cotton blended fabrics.
2. No dye bleeding in the bath after fixing; does not alter fabric color.
3. Fabrics after fixing are more hydrophilic compared to traditional fixing agents, have minimal impact on hand feel, and are easy to strip.
4. Formaldehyde-free, belonging to green and environmentally friendly auxiliaries.
1. Pure Polyester Fabric
Padding process: 10–30 g/L, one dip one nip, drying at 130–170°C for 100–120 seconds.
2. Polyester/Cotton Blends
·It is recommended to select the appropriate dosage based on the polyester content. If the polyester content is high, reduce the dosage appropriately (higher dosage may reduce fastness). If the cotton content is high, increase the fixing agent dosage appropriately to achieve good fixing results.
·Padding process: 10–30 g/L, one dip one nip, drying at 130–170°C for 100–120 seconds.
The above methods are for reference only. Adjust according to actual factory processes. This product can also be diluted; adjust the dilution ratio according to actual requirements.
Packaged in polyethylene plastic drums with inner plastic liner, 125 kg per drum.
Store in a cool, dry, well-ventilated warehouse. Shelf life: 6 months.
Appendix: Polyester Fixing Agent HN-860 Test Report
1. Test Materials
Red and brilliant blue polyester knitted fabrics
2. Test Instruments & Equipment
High-temperature laboratory dyeing machine
3. Test Results
3.1 Basic Properties
|
Product |
Appearance |
Ionicity |
Content |
pH (1%) |
|
860 |
Light yellow liquid |
Cationic |
50% ± 2% |
7.0 ± 0.5 |
3.2 Padding Method Fixing Results
Fixing process: One dip one nip (padding pressure 3 kg, pick-up approx. 75%), drying (170°C), then test wash fastness, boiling water soaking fastness, and hydrophilicity.
|
Sample |
Shade change |
Acetate |
Cotton |
Nylon |
Polyester |
Acrylic |
Wool |
|
Blank (control) |
4-5 |
4-5 |
2-3 |
4 |
4-5 |
4-5 |
4-5 |
|
Low dosage (10 g/L) |
4-5 |
4-5 |
3-4 |
4-5 |
4-5 |
4-5 |
4-5 |
|
Medium dosage (20 g/L) |
4-5 |
4.0 |
4-5 |
4-5 |
4-5 |
4-5 |
4-5 |
|
High dosage (30 g/L) |
4-5 |
4-5 |
4-5 |
4-5 |
4-5 |
4-5 |
4-5 |
Wash Fastness (GB/T 3921.3-1997) - Red Fabric:
Wash Fastness (GB/T 3921.3-1997) - Brilliant Blue Fabric:
|
Sample |
Shade change |
Acetate |
Cotton |
Nylon |
Polyester |
Acrylic |
Wool |
|
Blank (control) |
4-5 |
4.0 |
3.0 |
3.0 |
3-4 |
4.0 |
4.0 |
|
Low dosage (10 g/L) |
4-5 |
4.0 |
3-4 |
3-4 |
4.0 |
4-5 |
4-5 |
|
Medium dosage (20 g/L) |
4-5 |
4.0 |
4.0 |
3-4 |
4.0 |
4.0 |
4-5 |
|
High dosage (30 g/L) |
4-5 |
4-5 |
4-5 |
4.0 |
4-5 |
4-5 |
4-5 |
Boiling Water Soaking Fastness:
Bath ratio 1:30, 98°C × 10 min with 5.0 g/L detergent
Hydrophilicity (Water drop test): <1 second for all treated samples (same as blank)
4. Product Features
·Minimal impact on hand feel
·No shade change
·Bright color
·Hydrophilic
·Easy to strip
JIANGYIN HUANAN NEW MATERIAL