Cotton Bio-Polishing Agent

Cotton Bio-Polishing Agent is a cellulase-based finishing auxiliary used to modify the surface of cotton and other cellulosic fabrics. The enzyme acts on protruding cellulose fibers on the yarn surface and removes them through controlled hydrolysis, which reduces fuzz, improves surface smoothness, and gives the fabric a softer hand feel. The treatment also reduces pilling tendency and improves the fabric appearance after repeated laundering. Because enzyme activity is sensitive to pH, temperature, and time, the agent is formulated for consistent performance across batch and continuous processes. Grades are available for exhaust and pad application, with APEO-free and formaldehyde-free options that support OEKO-TEX, ISO 14001, and ISO 45001 compliance requirements.

Surface Smoothness Fuzz Removal Pilling Reduction Hand Feel Improvement

Company Strengths

1984

Manufacturing Since

Jiangyin Huanan New Material Technology Co., Ltd. has produced textile auxiliaries continuously from Jiangyin City, Jiangsu Province, China, with research, development, production, and sales handled in house.

60,000

Tons Annual Capacity

Two production plants support large volume orders and continuous delivery schedules without reliance on external toll manufacturing.

10+

Auxiliary Categories

Pre-treatment, post-treatment, and dyeing auxiliaries supplied from one source with coordinated formulation logic.

Bio-Processing System Coordination

Bio-polishing agents are developed alongside pre-treatment auxiliaries, wetting agents, levelness enhancers, soaping agents, softening agents, and fixing agents, so a complete cellulosic processing system can be built from one supply source with reduced compatibility risk.

Environmental Compliance

APEO-free and formaldehyde-free formulations are available. Products are designed to support OEKO-TEX, ISO 14001, and ISO 45001 requirements and restricted substance lists for export markets.

Technical Adjustment Service

Formulation adjustment based on fiber type, fabric construction, target weight loss and hand feel, machine configuration, and water quality. Process parameter pre-testing guidance provided for enzyme-based systems.

Batch Consistency Control

Production control targets consistent enzyme activity and performance between batches, which supports repeatable bio-polishing results over long production runs and repeat orders.

Activity Stabilization Support

Formulation options that support controlled enzyme activity across the recommended pH, temperature, and time window.

Export-Oriented Supply

Packaging and documentation oriented toward international buyers, including regions with specific environmental and restricted substance requirements.

Core Advantages

01

Surface Smoothness

Removes protruding surface fibers and reduces fuzz, producing a smoother fabric surface.

02

Fuzz Removal

Hydrolyzes protruding cellulose fibers on the yarn surface without damaging the main fiber structure.

03

Pilling Reduction

Reduces the tendency of the fabric to form pills after repeated laundering and abrasion.

04

Hand Feel Improvement

Produces a softer, smoother hand feel through controlled surface modification rather than chemical softening.

05

Appearance Retention

Improves the fabric appearance after repeated laundering compared to untreated cellulosic fabric.

06

Process Flexibility

Suitable for exhaust and pad application on cotton, viscose, modal, lyocell, and their blends.

07

Weight Loss Control

Weight loss can be controlled through dosage, pH, temperature, and time to meet the target hand feel.

08

Eco Formulation

APEO-free and formaldehyde-free options for restricted substance compliance.

Product Characteristics

Appearance Clear to slightly hazy liquid
Enzyme type Cellulase based; refer to technical data sheet
Ionic nature Non-ionic or weakly anionic depending on grade
pH value 4.5 to 6.5 (1 percent aqueous solution)
Working pH 4.5 to 5.5 for optimal enzyme activity
Working temperature 45 to 60 degrees Celsius for exhaust
Dosage range 0.5 to 3 percent owf for exhaust; 5 to 20 g/L for pad
Processing time 30 to 60 minutes depending on target effect
Shelf life 12 months in original unopened container
Storage Cool, dry area; protect from freezing and direct sunlight

Performance Data

Surface smoothness Reduced surface friction and fuzz compared to untreated cotton fabric
Pilling resistance Improved pilling grade after repeated abrasion compared to untreated fabric
Hand feel Softer and smoother hand feel after controlled surface hydrolysis
Weight loss Controlled by dosage, pH, temperature, and time within a repeatable range
Tensile strength Reduced loss compared to uncontrolled hydrolysis at the same weight loss level
Appearance after washing Improved appearance retention after repeated home laundering
Hydrophilicity Maintained or improved absorbency on cellulosic fabrics after treatment

Application Scenarios

Cotton Knits

Single jersey, rib, and interlock fabrics where surface smoothness and pilling resistance are required.

Cotton Wovens

Poplin, twill, and sheeting where fuzz removal improves surface appearance and hand feel.

Viscose and Modal

Regenerated cellulose fabrics where surface modification reduces fuzz and improves drape.

Lyocell Fabrics

Lyocell and its blends where controlled bio-polishing reduces fibrillation tendency.

Cotton Blends

Cotton and polyester or cotton and elastane blends where the cellulosic component requires surface modification.

Home Textiles

Toweling, bedding, and knit home fabrics where softness and pilling resistance are required.

Processing Recommendations

Exhaust Process

Dosage 0.5 to 3 percent owf. Set pH to 4.5 to 5.5 with acetic acid or a buffer. Run at 45 to 60 degrees Celsius for 30 to 60 minutes. Deactivate the enzyme by raising pH or temperature, then rinse.

Pad Application

Dosage 5 to 20 g/L. Wet pick-up 60 to 80 percent. Apply at the working pH and temperature range, then dwell or steam as appropriate for the fabric and equipment. Confirm from the technical data sheet for the specific grade.

Enzyme Deactivation

After the required treatment time, deactivate the enzyme by raising the bath pH above 9 or the temperature above 80 degrees Celsius. Incomplete deactivation can lead to continued weight loss during subsequent processing or storage.

Rinsing

Rinse thoroughly after deactivation to remove hydrolyzed fiber fragments and residual enzyme. Incomplete rinsing can affect subsequent dyeing and finishing results.

Frequently Asked Questions

Bio-polishing uses cellulase enzymes to remove protruding surface fibers through controlled hydrolysis, which changes the fiber surface itself. Chemical softening applies a lubricating layer on the fiber surface without removing fiber. Bio-polishing reduces fuzz and pilling tendency and gives a smoother surface, while chemical softening mainly affects friction and hand feel. The two can be combined in a finishing sequence for a specific effect.

Bio-polishing removes a small amount of surface fiber and therefore reduces fabric weight and tensile strength to some degree. The extent depends on the weight loss level and the process conditions. Higher weight loss produces lower strength. The agent is formulated to support controlled weight loss while limiting excessive strength loss within the recommended range. Pre-testing tensile strength at the target weight loss level is recommended for fabrics with demanding strength requirements.

If the enzyme is not deactivated after the required treatment time, it can continue to hydrolyze cellulose during subsequent processing or storage, which leads to uncontrolled weight loss and strength reduction. Deactivation is carried out by raising the bath pH above 9 or the temperature above 80 degrees Celsius. The deactivation step is a required part of the process, not an optional step.

Bio-polishing can be carried out before dyeing or after dyeing depending on the process sequence and the target effect. Treatment before dyeing can improve surface uniformity and dye uptake. Treatment after dyeing requires that the dye and the enzyme conditions are compatible. The choice depends on the fabric, dye class, and equipment. Pre-testing on the actual process sequence is recommended.

Yes. Bio-polishing agents can be applied to viscose, modal, lyocell, and their blends. Lyocell requires careful process control because it is prone to fibrillation, and bio-polishing can be used to reduce fibrillation tendency when the process conditions are selected appropriately. The specific grade, dosage, and process window should be confirmed from the technical data sheet and pre-tested on the actual fabric.

Bio-polishing generally maintains or improves hydrophilicity on cellulosic fabrics because it removes surface fibers and exposes fresh cellulose. Absorbency is typically not reduced. Where a subsequent softening step is applied, the effect on hydrophilicity depends on the softening agent used. Pre-testing absorbency is recommended where hydrophilicity is a key performance requirement.

Store in a cool, dry area away from direct sunlight. Protect from freezing below 5 degrees Celsius. If the product freezes, thaw slowly at room temperature and mix gently before use. Avoid high temperature storage, which can reduce enzyme activity. Keep containers closed when not in use. Shelf life is 12 months in the original unopened container under recommended conditions.

Notes on Use and Storage

Freeze protection Do not store below 5 degrees Celsius. Thaw slowly and mix gently if frozen.
Temperature control Avoid storage above 30 degrees Celsius to protect enzyme activity.
pH control Maintain working pH between 4.5 and 5.5 for optimal enzyme activity.
Deactivation Deactivate the enzyme after the required treatment time to prevent uncontrolled weight loss.
Process pre-testing Establish the process window for each fabric type and target effect before bulk production.
Strength monitoring Test tensile strength at the target weight loss level for fabrics with strength requirements.
Contamination Keep containers closed. Avoid contact with incompatible charge types.
Safety Refer to the Safety Data Sheet for handling and personal protective equipment requirements.
Ventilation Use in a well-ventilated area. Avoid breathing vapors or mists.
Disposal Dispose of contents and container in accordance with local and national regulations.

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Jiangyin Huanan New Material Technology Co., Ltd. established in 1984 and located in Jiangyin City, Jiangsu Province, China, we are China Cotton Bio-Polishing Agent Suppliers and Custom Cotton Bio-Polishing Agent Manufacturers, we leading manufacturer and supplier of high-performance textile printing and dyeing auxiliaries. The company is primarily engaged in the research, development, production, and sales of pre-treatment auxiliaries, post-treatment auxiliaries, and dyeing auxiliaries. The company has two production plants with an annual production capacity of 60,000 tons. Our products include Moisture-Wicking Finishing Agents, High-Concentration Repair Agents (Liquid), Low-Temperature Environmentally Friendly Carriers, Various Types of Silicone Oil, Silicone Softeners, Antistatic Agents (Cationic & Non-Ionic), Color-Fixing Agents, Stiffening Agents, Down-Proof and Windproof Agents, and Dry and Wet Rubbing Fastness Enhancers.
We take pride in offering eco-friendly formulations, including APEO-free and formaldehyde-free options, to help our customers comply with international environmental regulations such as OEKO-TEX, ISO 14001, and ISO 45001. Jiangyin Huanan delivers quality, consistency, and value. We are committed to building long-term partnerships based on trust, innovation, and mutual growth, serving customers.
  • 1984

    Established In

  • 02

    Production Plants

  • 60000

    Tons Annual Capacity

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